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Originally Published PMPN November 2004

NEWS

New Report Shows Increase in Cap and Closure Demand

Comparison of past and projected demands for pharmaceutical cap and closure market (click to enlarge).

A new study by The Freedonia Group Inc. (Cleveland) forecasts the U.S. demand for caps and closures to grow a healthy 5.9% per year to $6.8 billion in 2008. That figure would represent close to 210 billion units, according to the market research firm.

Much of that growth should be fueled by a continued shift in the product mix, the study’s authors say. The shift will be toward value-added configurations such as child-resistant closures (CRCs) and dispensing systems, which typically use an additional secondary overcap. The study suggests that child-resistant closures in particular will benefit from the October 2002 ruling by the Consumer Product Safety Commission (CPSC). That ruling expanded the range of products requiring CRCs.

However, caps and closures are expected to experience below-average growth in terms of pharmaceutical packaging products overall, says the report. That demand will increase 2.9% annually, to $675 million and 15.2 billion units by 2008. Expanding market penetration of blister packs and other closureless containers will moderate faster gains.

Plastic materials are expected to dominate pharmaceutical closure production based on cost, processing ease, and weight-reduction advantages. Specifically, child-resistant closures will account for the biggest demand due to greater design complexity and activity centered on increasing senior-friendliness.

But overall, standard plastic and metal closures without security features will continue to lead unit demand based on cost, the study says. That demand will also be based on widespread uses in ethical medication shipped directly to retail dispensing pharmacies.

Elsewhere, value-added dispensing closures such as disks, pump types, dropper assemblies, and squeeze tops will continue growth as a trend. The report makes special mention of compliance caps that remind patients to take medication, as well as advanced caps featuring time-display devices on the cap’s top surface.

The study also predicts that metal threaded caps will decline in usage due to cost and processing disadvantages relative to plastic closures. Oral ethical drugs packaged in large-volume bulk containers will account for most applications, with wide-mouth glass jars of topical medication accounting for most usage of metal child-resistant closures. This product group will grow modestly, thanks to design improvements and a changing sales mix toward higher-value-added configurations.

The study also says that while opportunities for metal closures have been limited by competition from plastics, potential for growth still exists in niche applications such as composite plastic/metal closures. The report also states that rubber closures are likely to benefit from emerging biotech applications. However, competition from aluminum seal closures and maturity in the parenteral market may potentially limit further growth in that area.

About 100 companies currently produce pharmaceutical caps and closures in the United States, according to the report. That number includes large, integrated packaging companies as well as small, private firms operating in a limited geographic market or producing a specialized range of products.

Copyright ©2004 Pharmaceutical & Medical Packaging News