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Originally Published PMPN May 2002

REGULATORY FOCUS

510(k)s for Medical Sterilization

An overview of the draft guidance and requirements for submitting an application.

by Erik Swain, Senior Editor

Firms that make systems used by healthcare facilities to package and sterilize medical devices are required to submit a 510(k) application to FDA before marketing them. Now, FDA’s Center for Devices and Radiological Health (CDRH) has come out with a draft guidance on what should be included in those submissions.

The document, "Premarket Notification [510(k)] Submissions for Medical Sterilization Packaging Systems in Health Care Facilities," was published on March 7, 2002, and can be viewed at www.fda.gov/cdrh/ode/guidance/1388.html. Comments must be submitted to the agency by June 5, 2002.

The draft guidance covers a wide variety of specific recommendations for submitters of such 510(k) applications. It applies to sterilization wraps, sterilization pouches, sterilization containers, sterilization trays, and sterilization cassettes, including related components such as trays, holders, or mats.

It does not apply to trays and cassettes used only for storage and not sterilization, or packaging systems used in industrial settings to prepare devices for sterilization for commercial distribution. Cassettes or trays used as packaging for single-use devices that will not be reused are also not affected. Furthermore, the draft does not apply to process indicators printed on a packaging system or incorporated into a sterilization container system, or packaging intended for aseptically produced devices.

The submission should begin with a cover letter and table of contents. The cover letter should include the trade and classification names of the device, the establishment registration number of the submitter, the FDA product code, the FDA panel review code, the classification (Class II in these cases), the name and 510(k) number of the legally marketed predicate device, and the name, address, and phone number of a contact person at the submitting firm.

Next should come a Truthful and Accurate Statement, an Indication for Use Statement, and, if a Summary of Safety and Effectiveness Information is not being included, a statement that safety and effectiveness information will be made available to anyone who requests it. The guidance document contains appendices showing how these should be worded.

A predicate device must be identified and the characteristics of the new system must be compared with it. Comparative elements should include intended use, material composition, physical properties, chemical properties, configurations and dimensions, air permeance, and percent of surface perforations. Performance characteristics must also be compared. These include sterilant penetration, microbial barrier properties, material compatibility, toxicological properties, shelf life, drying time, and aeration time. The document further details what information should be included to support the performance characteristics.

Next comes the device description, which should include general characteristics of the system design and manufacturing specifications, including material composition, tolerances, toxicological properties including sterilant residues, compatibility of the material with the recommended sterilization processes and cycle parameters, description of the recommended sterilization processes and cycle parameters, and the limits of reuse. Then a clear statement of intended use should be made. If process indicators are included, a checklist found in an appendix to the document should be used.

The submission needs to identify any consensus standards that the system meets.

The next portion of the application should contain verification and validation data for the parameters listed under the comparison with the predicate device and the description of the new system. Data for sterilant penetration, package integrity and the maintenance of it, drying and aeration, material compatibility, and biocompatibility should be enclosed. Reusable containers and cassettes require additional data on limits of reuse, cleaning parameters, and proof of meeting original specifications after processing. The document includes extensive details on what sort of tests must be performed to obtain this data.

The submission must also contain proposed labels, labeling, and advertisements sufficient to describe the system and its intended use and directions for use. The document lists what information should be included, which may vary depending on what kind of packaging is involved.

Written comments on the draft guidance may be submitted to the Dockets Management Branch (HFA-305), FDA, 5630 Fishers Lane, Rm. 1061, Rockville, MD 20852. Electronic comments may be submitted at www.fda.gov/dockets/ecomments.

For further information, contact Chiu S. Lin, CDRH (HFZ-480), FDA, 9200 Corporate Blvd., Rockville, MD 20850, 301/443-8913.

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