Medical Device Link.

GPI Uses Metal Laser Sintering for Intricate Implants

Galloway Plastics Inc. (GPI; Lake Bluff, IL) is using a direct metal laser-sintering system from Munich-based Electro Optical Systems GmbH to further expand its core orthopedic device capabilities. The system is a huge step in eliminating the gap between prototyping and production, according to GPI’s president and owner, Scott Galloway. A CAD file defines each layer of a cross-sectioned model, and 20- to 40-µm layers of metal powder are deposited onto a build platform, followed by laser sintering with a focused beam. The system enables mass customization and building of intricate shapes for orthopedic implants. GPI will also use the system to create device tooling, tooling inserts for molds, and short-run or custom metal parts for field use.

Medical Murray Opens Dedicated Manufacturing Facility

Medical Murray (North Barrington, IL) has opened its second facility that is dedicated to manufacturing medical devices. The contract manufacturing firm specializes in custom catheter systems and components and implants for the vascular, surgical, and urology markets. According to the company’s president, Phil Leopold, the site strengthens Medical Murray’s commitment to provide all of the services required to move a new medical device from concept to production. The 18,000-sq-ft facility has two ISO Class 7 cleanrooms that are fully equipped with injection molding machines, braiders, and equipment for custom catheter forming, bonding, sealing, packaging, and inspection. “The new manufacturing facility was built using the latest cleanroom technology, production equipment, and [has been] staffed with experienced personnel to meet the critical needs for manufacturing disposable medical devices and implants,” says Frank Ross, vice president of operations for the facility. The ISO 13485–certified plant accepts short-run production and ongoing routine volume production shipped weekly or monthly.

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