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Fantastic Plastic

After more than 100 years of existence, plastics are ubiquitous. From catheters to computers, plastic has come a long way, and it continues to bend, stretch, and reshape itself in exciting ways, especially in the medical device industry.

The first manmade plastic was unveiled by Alexander Parkes at the 1862 Great International Exhibition in London. This organic material, which the public dubbed Parkesine, was derived from cellulose and could be heated, molded, then cooled while retaining the new shape. However, the costs involved in producing Parkesine were too high for investors, so the idea was dropped.

You can't stop progress, though. Over the next 50 years, plastics research gained in popularity. The year 1907 saw the development of Bakelite, a liquid resin that rapidly hardened, was heat-resistant, and shatterproof. In the 1930s, Wallace Hume Carothers, head of the DuPont laboratory, figured out that the structure of plastic could be manipulated by substituting and inserting different elements into the chemical chain. As a result, his research team invented neoprene, nylon, and polyester.

It hasn't been all nylon stockings and toothbrushes, however-the medical applications for plastic have proved to be phenomenal. Over the last 30 years, MIT bioengineer Robert Langer has filed 500 patents related to polymers and their use in treating disease. Langer's first invention was a polymer that would allow the timed release of large protein molecules for treating tumors. His findings led to the launch of controlled drug release, currently a multibillion-dollar industry. He's since created biodegradable rubber. His work in tissue engineering and organ regeneration entails the use of plastics in encouraging tissue growth. His recent research on biocompatible shape-memory polymers is particularly exciting. Not only has Langer come up with polymers that change shape in response to changes in temperature, but he's also engineered a polymer that shape-shifts when exposed to light. The possible medical uses of this technology are being explored by a German manufacturer.

Plastics also play a starring role in medical implant technology. Researchers at Northwestern University have designed a polymer-based adhesive coating that prevents cell and protein buildup on medical implants. Bacteria, cells, and proteins in the body gradually build up on certain types of implants. This process, known as fouling, causes the implant to lose effectiveness and poses a risk of infection. Finding a biocompatible polymer that would reduce the buildup had proven unsuccessful in the past. But by combining the durability of a synthetic peptoid polymer with that of an antifouling polymer, the researchers created a coating that provided effective fouling resistance for more than five months. Using this new polymer-based coating, the lifespan of devices such as urinary catheters, cardiovascular stents, and biosensors could be extended.

I could go on, but you get the point. As engineers and researchers continue to search for new applications for plastics, we'll continue to see medical devices taking advantage of the latest polymer and plastics technology.

Corinne Litchfield
Associate Editor, MPMN


Products from the MPMN Mailbox

The editors of MPMN receive hundreds of press releases on medical device components each week. Read on for what we thought were the most eye-catching products and services that have recently come across our desk.

Electromedical Safety Tester

Dispensing Diaphragm Valve

Precision Custom and Standard Parts

Submersible Transducer Vent Filter

dc/dc Converters


Sneak Peek: Medical Design Excellence Awards

So you want to win next year? Read more...

Read profiles of the MDEA winners in the May 2005 issue of MPMN.


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