Maximizing Mixer Effectiveness in Modern Powder Processing-Dan Ruble, Matcon USA

In recent years, the world of powder processing has undergone significant changes. Whoever can produce faster and cheaper without compromising quality will be the companies that thrive in the early 21st century.Companies are now implementing lean manufacturing principals to separate themselves from competition or to simply survive.Mixing is a prime example of where these principals can apply.Often the most critical aspect of a powder process, mixing is the step where the manufacturer is adding the most value. With so many different mixing technologies and methodologies available (batch or continuous, high shear, low shear or no shear, horizontal or vertical, etc.), what is best path for lean powder processing?One mixing technology that is capable of achieving a very high OEE (Overall Equipment Effectiveness) is containerized (IBC) blending. By utilizing this type of blending approach, a rigid IBC is a detachable blending vessel.Although there is a high OEE with IBC Tumble Blending, mixing capability can be the limiting factor on its application. Recent developments in IBC tumble blending (introduction of high shear, liquid injection, etc.), however, are pushing the boundaries of what can be mixed within an IBC.

Taking Advantage of the Continuous Mixing & Control Systems Method: A Check List Approach to Reducing Concerns-Bren Kindelsperger, President, Readco Kurimoto LLC; Delmar Schmidt, National Sales Manager, Melfi Technologies

There are many advantages to changing a process from batch method to continuous. However, there are widely held concerns that the process will not be reliable or that it is too difficult to control. This presentation addresses these concerns in a general issue format without reference to specific products. It offers one method to address the concerns that may impede consideration. That method involves the use of standardized components in a electronic control system that can be applied to almost any manufacturers processing equipment.