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Avail Medical Products

7700 Bent Branch Dr. #100
Irving, TX 75063
Tel: 972/929-4800
Fax: 972/929-4804

Web: http://www.availmed.com
E-mail: contact@availmed.com


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Outsource Design and Manufacturing of Sterile, Single-use Medical Devices


Company Overview

Avail, a Flextronics Medical Company, is the leading outsource manufacturer of sterile, single-use, medical devices.  Outsourcing with Avail means getting to market faster without sacrificing quality or reliability. Avail makes the entire process seamless— from initial product development, through production and supply-chain management, to continuous product improvement. 

We provide an unsurpassed track record in creating solutions for major medical device manufacturers; the proven ability to design and manufacture the highest quality products; and, the proven ability to get quality products to market faster. 
Complete project management services include:

  • Product and Component Design
  • Clinical Trial Materials
  • Regulatory Approval
  • Quality Systems
  • Supply Chain Management
  • Pilot Production
  • Manufacturing Process Development
  • Long-term, Large Volume Production
  • Manufacturing Plant Transfers

Design and Development Capabilities

Our fully-integrated services include design exploration and concepting, design development, design detail and verification, and process development and validation, along with the latest lab testing and prototyping tools available.  We offer pilot production labs to initiate processes and product development or finalize products in support of clinical trials or market launches.  We can also provide regulatory planning and support to facilitate the review and approval process.

Development Services core activities include:

  • Product Definition
  • Design Specification
  • CAD and Solid Modeling
  • Prototyping
  • Risk Analysis
  • Creation and Maintenance of Technical Files
  • Design Validation
  • Regulatory Submissions
  • Manufacturing Process Development
  • Equipment Design and Qualification
  • FEA
  • Mold Flow
  • Stereolithography

Manufacturing Capabilities

Avail provides manual assembly through high-speed automation and can handle everything from packaging and sterilization to warehousing and fulfillment.  In-house tool design and fabrication enhances product quality and shortens response time.  In-house injection molding reduces handling, shipping, inspection and inventory costs, allowing for true just-in-time manufacturing.  The end result is a sterile finished good delivered to customers, certified to their specification. 

As part of our manufacturing services, Plant Transfers are a core competency for Avail. Transfer activities can involve individual product lines as well as re-location of entire manufacturing facilities into Avail’s domestic or offshore locations.
Specific manufacturing capabilities include:

  • Manufacturing Transfer (individual lines or entire plants)
  • Cleanroom Assembly
  • Cleanroom Injection Molding
  • Injection Mold Design & Construction
  • Mechanical Device Assembly
  • Automated Assembly & Packaging
  • RF, Laser & Ultrasonic Welding
  • UV and solvent bonding
  • Laminating & Die Cutting
  • Liquid Filling
  • Hot stamping, pad/screen and flexographic printing
  • Form-Fill-Seal Packaging
  • Tray & Pouch Packaging
  • Laser, RF and impulse sealing and cutting
  • Sterilization management
  • Warehousing, distribution

Avail is now a Flextronics Medical Company. Flextronics Medical provides world-class design, manufacturing, and logistics solutions to medical device and equipment companies. As a large, recognized leader in the EMS industry, Flextronics Medical provides a broad set of capabilities for medical and pharmaceutical customers device and equipment companies worldwide.

For further information or requests, please contact Medical@flextronics.com or visit www.flextronics.com.


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