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Lyons, Medical Device Solutions

185 Research Pky.
Meriden, CT 06450 USA
Tel: 203/238-2689
Fax: 203/237-8769

Web: http://www.lyons.com
E-mail: sales.engineering@lyons.com


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Lyons is an ISO 9001:2000 Certified and FDA Registered Full Service Provider of Complex Metal Stampings, Rapid Prototyping, Difficult CNC Machined Parts, Complete Medical Devices, Surgical Scissors and Sharps, Welded and Mechanical Assemblies, Custom Tubing Components and Class 10,000 Cleanroom Packaging and Assembly.

Medical Device Metal Stampings

Precision Metal Stampings are the key to successful medical devices. If you have a new precision metal stamping program, or an existing one, that has difficult features or requirements, call us. We will manage your precision metal stamping program from prototype through production launch.

For over 55 years Lyons has been providing Cost Effective Medical Device Manufacturing Solutions. Our precision design engineers and skilled die technicians rank amongst the best in the country.

Whether it's a quantity of one, millions or somewhere in between, Lyons has the equipment and resources to manufacture your precision metal stampings and assemblies cost competitively. Over twenty five precision metal stamping production presses ranging from 1 up to over 300 tons are available for your metal stamping requirements today. Metal stamping material thicknesses of less than .001" and up to .250" are achievable with our power press selection.

Lyons provides the following metal stamping services:

  • Surgical Stapler Metal Stamping
  • Surgical Scissors and Sharps Metal Stamping
  • Clip Applier Metal Stamping
  • Biopsy Metal Stamping
  • Laparoscopic Medical Device Metal Stamping
  • Endoscopic Medical Device Metal Stamping
  • Vascular Device Metal Stamping
  • Hernia Repair Metal Stamping
  • Disposable and Reusable Device Metal Stamping
  • Access Device Metal Stamping
  • Articulation Component Metal Stamping

    • Medical Device Rapid Prototyping

    Rapid Prototyping is the key to successful medical device product launch when introducing revolutionary medical devices. Lyons provides the following:

  • Precision Metal Stamping, Rapid Prototyping
  • CNC Machining (High Speed, Four Axis), Rapid Prototyping
  • Complete Medical Device, Rapid Prototyping
  • Welded and Mechanical Sub-Assembly, Rapid Prototyping
  • Surgical Cutting Components (Knives, Scissors, Distal Components), Rapid Prototyping
  • Custom Tube Fabrication, Rapid Prototyping

    • Class 10,000 Cleanroom Assembly and Packaging

    Utilize one of our private Class 10,000 Cleanrooms for your Medical Device Assembly and Packaging requirements. Innovation and revolutionary thinking combined with the resources to "Make it Happen" are the catalysts to get your product to market first.

    Medical Device CNC Machining

    Lyons provides High Speed (up to 50,000 RPM's), four axis, CNC Machining services for your medical device requirements. We specialize in difficult Stainless Steel and Titanium parts as well as other exotic metals and polymers. Our machining centers are capable of producing the following types of components:

  • Body Halves
  • Linkages
  • Channels
  • Jaws
  • Distal Components
  • Trigger Mechanisms
  • Firing Rods
  • Anvil Plates
  • Pushers
  • Surgical Implants

    • Surgical Scissors and Sharps

    Lyons has provided scissors, blades and other cutting components to the medical industry for over 25 years. We utilize the following processes to provide you with the sharpest cutting components:

  • Grinding
  • Coining
  • Lapping
  • Honing
  • Electropolishing
  • Shaving
  • CNC Machining
  • Metal Stamping
  • Wire EDM
  • Conventional EDM

    • Custom Tubing Components

    Our Tubing department provides solutions for all of your tubing requirements including:

  • Forming
  • Piercing
  • Notching
  • Coining
  • Grinding
  • CNC Machining
  • Flaring
  • Wire EDM
  • Coatings
  • Laser Marking
  • Pad Printing
  • Packaging
  • Electropolishing


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