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Rapidwerks Inc.

1257 Quarry Ln., #140
Pleasanton, CA 94566 USA
Tel: 925/417-0124
Fax: 925/417-0128

Web: http://www.micromolding.com
E-mail: Info@rapidwerks.com


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Rapidwerks Inc. U.L. 13485 Registered Firm is generating increased interest worldwide among designers, engineers and medical device OEM's for its ability to fabricate components that are almost microscopic in size efficiently and economically. Though definitions of micromolding vary , most experts will agree with Rapidwerks Inc. President Scott Herbert the demand to "Get Small" is wide spread. Rapidwerks focus to get small reflects this. They include medical device manufacturers, cardio-vascular devices and components, Orthopedics, implantable, obsorbable and Pharmaceutical applications.

Precision Micro Molding Services (Certified Class 10K Clean Room) All Injection Molding and MicroMolding inside clean room

Our system allows us to micro-mold plastic parts, inspect them, and insert into a inline blister pack packing system all on one process. All these features are self-contained and modular, not only saving time and money but also eliminating handling and the potential to damage newly molded products.

  • Micro-molded parts 1 gram or less (Precise Controlled Shot Volumes)
  • In-Process Optical Inspection: Improving part quality without increasing part cost
  • Custom Packaging into Trays, Bottles and even Blister Packs (Optional)
  • Class 10,000 Cleanroom Micro Molding: Great for medical device manufacturers
  • Inline Automation: Custom and adaptable to almost every application, saving time and money

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    Injection Molding Services Include: 15Ton – 55 ton Press Capacity (Insert Molding, Over Molding, Injection Molding)

    Post Molding Operations:

    Rapidwerks offers Mold Flow Analysis for Micro-Molding and Injection Molding.

    Now more than ever, it's important for customers and their vendors to work together to validate and verify quality designs and tools. MoldFlow will allow Rapidwerks to offer a complete solution for tool design, tool fabrication, and part simulation, which will improve part quality and improve the manufacturability of a new design.

    MoldFlow Advisor is the ideal tool to quickly optimize customer part designs and check the impact of critical part decisions for manufacturability and part quality.

    Two optional, add-on extension modules to Moldflow Mold Adviser are being introduced in MPA® 7.0 to extend its capabilities to quickly evaluate and optimize part performance and cooling circuit design, thus improving part quality and reducing the potential for error.

    Precision Design and Engineering Services with state of the art CAD and CAM software.
    At Rapidwerks, we create complex tooling with key engineering data provided by you, our customer. While utilizing the latest in software technology, Rapidwerks is able to design, engineer and fabricate tooling, providing finished products in record time. While utilizing Rapidwerks our design and engineering services include:

    CAD

  • Solidworks
  • Autodesk Autocad with Mechanical desktop and full solid / surface molding and wire frame capabilities. Import and export from or to DWG, DXF, IGES, ACIS (SAT and SAB) additionally CADKEY PRT files:2D, 3D, Solid, surface or wire frame.
  • SDRC-IDEA's Artisan Series Modeler for Soldid Modeling, Sold assembly modeling and detailing. Import IGES, DXF, VDA, SET and STL
  • CAD Key with Full Solid Modeling and wire frame capabilities
  • Encad Cadjet "D" Size Color Inkjet Plotter
  • Hewlett Packard Design Jet 600 "E" Size Plotter

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    CAM

  • SDRC-Ideas Artisan Series Generative Machining for Solid Based, Feature-Driven Machining
  • SDRC SmartCam Advanced 3-D Machining for standard 2 1/2 axis machining and wire edm
  • SDRC SmartCam Freeform Machining for machining freeform surface and solids
  • SDCS SmartCam Gear IGES Cam Connection
  • CT Esprit Cam System for Wire EDM Programming
  • Master Cam Advanced 3-D Machining for Standard 2 1/2 axis machining

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    Rapid Prototyping

    The Rapid Prototyping system from Rapidwerks is a great choice to combine standard and high resolution part building.

  • Concepts now more than ever have become a simple task by using Rapidwerks Prototyping service.
  • Designs can be presented in physical form for review process, improving quality and chance of error.
  • Prototypes provided in hours allowing crucial engineering time to be saved. Improving overall new product design and prototyping cycle.
  • Production by enhancing the concept, design and prototyping stages. The potential for Production errors are greatly reduced increasing productivity and throughput.

    • Rapidwerks Inc and our 3D Prototyping aids in product concept, design and production cycles and proving to be one of the most cost effective means of improving your design, decreasing chance of errors and lowering manufacturing cost.


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